Garment Production
Our production facilities are state of the art factory equipped with the latest in technology used in garment manufacturing right from Gerber cutting to packing comprising Japanese, European & American machineries. We have world class garment finishing machines including Over Lock, Flat Lock, Singer and other fancy stitches like Picoting, Zig-zag scalloping, Button, Sewing etc. More than that we got a reliable trained labours who are the pillars of our growth produce the Finished garments with great care and quality.
We have a huge 15000 Sqft. Production unit and we have separate space for warehousing the finished goods. We can handle more than 150000 Pcs Per month of Basic Style. We are keep on expanding our production facilities from time to time and we are adding new accreditations from time to time to meet the global standards.
Some of the Styles we can handle were Men Innerwear, Sleepwear, Pajamas, T-shirts, Women Innerwear, Sleepwear, Pajamas, Childrenwear, Babywear, Pullovers, Hoods etc., We were also into Specialized Fabrics like Bamboo and Linen.
It is realistic to assume that however well checking or quality control procedures operate within a factory there will always be a certain percentage of garments rejected for some reason or other. The best way to carry out quality checks is by
- Establishing a standard as a criterion for measuring quality achievement.
- Production results can be measured and compared to the planned quality standard.
- Corrective measures to be carried out if there are any deviations in the plans.
So there will be a team of quality checkers checking each and every garment.
After a garment is fully sewn and assembled, it is transferred to the checking section for final checking of the garment.
This team not only identifies manufacturing defects but also looks for cosmetic flaws, stains, or other spots on the garment that may have occurred during the cutting and sewing processes.
Spots are often marked with a sticker and taken to a spot-cleaning area where the garment is cleaned using steam, hot water, or chemical stain removers.
After a garment is fully checked and approved, it is transferred to the ironing section of the facility for final pressing. Ironing is nothing but to make the garment free from wrinkles and to give a better appearance and perfect finishing to the garment.
Our Ironing and Finishing Department Comprises of State-of-the-art latest world class machineries like Steam iron boxes and Vacuum tables for a high quality press on garments. Our Skilled labours are well trained to give a perfect press for any kind of garment pattern.
Ironed garments are folded in a specified dimension. Tags, such as price tags and hang tags are attached to the garment by means of a kimble gun or threads. Finally, properly folded garments are packed into poly bags as per customer’s requirements. Individual poly bags are then packed into bigger cartons.
Final Inspection & Shipping
Once the packaging is completed, there will be a final inspection for the mass production. The packed garments are then inspected for quality assurance of the outgoing finished products. This process is followed for internal quality audit and to ensure that no defective garments are packed into the cartons.
The quality inspector collects samples from the whole inspection lot according to the standard sample size. The inspector only checks sample size items and detects defects and defective units from the sample size. We strictly follow AQL2.5 for quality measures.
In the AQL standard chart, it is defined that up to how many defective garments can be accepted. If the inspector founds more defective units (defects) in the sample size units than the acceptable limit, the whole lot will be rejected.
If the inspection result is a pass, then the garments are ready for the shipment and ready for the end consumer. The documents team will prepare the documents required for customs clearance and shipping and then the cargo will be shipped through sea or air as per the buyer’s requirement.